Updated Website Features and Changes

Posted by Doug Smith - Texsource Indiana on 6/16/2016

In an ongoing effort to always make your online shopping as easy as possible, Texsource has some new changes and upgrades to our site make it easier than ever to find the screen printing equipment and supplies you need.

Likely the most noticeable change is in our Screen Printing Ink section.  We spent quite a bit of time going through this section and found numerous ways that we could improve.  First, whenever you do a simple search on our site for something like 'Green Ink', you will now get more accurate results.  But in the past where you would simply see a screen filled with green color swatches that you had to click through to find out more important information (such as the manufacturer or ink series), we now have that information right on the color swatch itself, for all inks and all manufacturers.  The new color swatches look like this - 

As you can see from the 2 color swatches in this image, it is now easy at a glace to see the exact color (taken directly from the manufacturer source), the ink manufacturer, and the exact ink type or series.  Having such information available at a quick glance can not only help you find the ink you need faster, but can also eliminate errors in ordering.  

In addition to re-thinking our ink swatches, we also looked at our overall ink product pages.  We have updated the newly formatted SDS sheets (where available - as of this writing sheets for all products are not yet available), new product and series descriptions, and printing and curing instructions.  The idea is to provide you with as much important information about the products as possible, but still make a product page easy and quick to read so that you can get back to other important tasks.  

The changes don't just pertain to the Ink section.  If you haven't visited our site in a while you will likely notice an increase in new larger photos of products, with multiple product photos when available.  You can now ask a question about any product right on that product page, and get an answer directly from our expert sales staff.  New updated product descriptions for our screen printing equipment have been (and are being) written, product demo videos are being produced and added as we get them, our website 'Search' function has been improved to give you more accurate results, and more relevant related products are now shown for each product.  

Texsource works hard to be the best online experience possible, and we are always looking for ways to improve.  It is all in an effort to make your shopping easier and more accurate so that your shop and your business can run as smoothly and efficiently as possible.  If you ever see a way that we can improve, let us know!

Screen Printing Heat Transfers

Posted by Bubba Thomas - Outside Sales on 5/25/2016

Why would you want to use a screen printed transfer that uses extra materials, extra labor, and more equipment when you can print directly onto the garment? There are several situations where transfer are more efficient, economical, and profitable than direct printing.

For example, if you have a once a year event that you print for but you have no way of knowing how many shirts will be sold. If you print too few shirts, you will limit your sales. If you print too many shirts, you take an expensive loss. However, if you print the design on transfer paper, you can take the transfers, heat press, and blank shirts to the event and press the shirts as ordered. If you have any transfer left over, you can throw them away and not be losing the money that you would if you were throwing printed shirts away.

If you do the same design over and over for a certain customer and they only get a small number of shirts every time. It is cheaper to go ahead and print enough transfers to last a while, than it is to set up the job on the press and run a dozen or two shirts at a time. You save a lot of time and labor by using transfers for this customer.

 Equipment Needed for Transfers

Transfer paper, Transfer powder( if necessary), Heat Press, Conveyor Dryer, Flash Unit (if doing multiple color design).

Types of Transfers

There are two most common types of transfers, Hot Split and Cold Peel. The main difference in the two are the way they are applied. When applying hot split transfers, the transfer paper is removed immediately after pressing the garment. This method will give you a softer feel but will take away the opacity of the print, especially on dark garment.

When cold peel, the paper is not removed until the ink and garment have cooled off. This method will allow all of the ink to adhere to the garment, making it a more stiff, opaque, glossy look.

Avoid Fine Line and Large Solid Color

In transfer printing, fine detail causes trouble because it is hard to print enough ink and control the temperature of the ink closely enough to insure that the fine lines will adhere to the t-shirt. Lines should be no thinner than 1/16^th of an inch and half tone dots should be no finer than .33-.38 millimeters. If you have to print fine lines or small half tones, you should always print an underbase over the entire design, making it the last color down. The underbase will adhere to the garment and the other colors in the transfer, including the fine detail.

Large areas of solid colors may cause problems because they require a very even layer of ink, very evenly gelled. Any imperfections in the thickness of the ink layer or degree of gelling of the transfer may result in an uneven thickness of ink transferred to the t-shirt and an obviously defective design.

Avoid Trapping Colors

Trapping colors creates different thicknesses of ink on the transfers, making is complicate the gelling process, and when using a hot split, it may cause the wrong ink to split when applying it to the garment. It is always better to use butt registration.

Allow for Paper Shrinkage

Since the transfers cannot be printed wet-on-wet, the paper is getting heated in between every color. Making the paper shrink. Always run the paper through a dryer at 180-220 degrees to insure that you will get minimum shrinkage.

Ink Selection

You can use many types of inks when transfer printing, but you will get the best results when using an ink that is formulated for transfers. The most common ink that w carry is Union Ultrasoft Series. It can be used as a hot-split or cold peel. But keep in mind, it will not be as opaque when using it as a hot split on a dark garment. I recommend the Maxopake series from Union, and adding transfer powder the the image, before senfing it down the dryer.

Temperature

Typically you will press your transfers for 10-18 seconds, 35-50lbs of pressure, at 350-400 degrees. Hot splits can run at higher temperature, shorter time, and less pressure. Cold peels should be ran at a lower temperature, longer time, and higher pressure.